Grinding Wheels for Flywheel Grinders – 6” Flared Cup

Flywheel MetallurgyPart No.Description of Wheel
Cast/Steel11A2CBN
Cast Iron800000Softer than 801116 (narrower back)
801112Italian OE spec's Best all round wheel
801112AKinik similar to Italian 801112
801116Harder than 801112/FGW57
801119KG Ceramic grain, excellent for very hard material
FGW 57USA spec's similar to 801112
Cast SteelFGW 54Softer than 801112/FGW57
800125SStraught sided 5
Billet SteelBv259977Flaired Cup White
801119KG Ceramic grain, excellent for very hard material
100mm cup wheelBV203939Recessed flywheels
100mm cup wheel81814Recessed flywheels Pink
150mm cup wheelBV259977Recessed flywheels

Match the stone to the materialMost flywheels are cast iron (soft) but there is an increasing number of cast steel; (medium) many trucks, bus’s and agricultural :billet steel (hard) many new European models including VW & late V8 GM vehicles.

How to test a flywheel for Hardness
For good results, softer flywheels need to be ground with harder stones. Harder flywheels need softer stones. To determine flywheel hardness; spark test a flywheel before grinding. Using whatever grinding wheel is on the machine, briefly touch it to the flywheel and watch the sparks fly.

Cast Iron:
(soft) flywheels make a deep red-orange spark that travels only a short distance before burning out.

Cast Steel:
(medium) flywheels make a light orange to golden spark that travel further than cast.

Billet Steel:
(very hard) flywheels make a bright yellow-white spark that travels a long distance.

Coolant:
It is absolutely critical that a good quality coolant is used, SAE 187 is an excellent product but should not be used in a greater percentage mixture than 3%.